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Attempting to etch a circuit board. Need Guidance.

Low_Boy

Sr. Member
Jan 21, 2010
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Rochester N.Y.
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Attempting to make a etched circuit board. I watched some you tube videos and it looks easy enough. I need some advice for the best transfer material paper. And the way to cut odd shapes in the board.
 

you can draw the traces any shape you like with an etch resist pen & make the holes using 2 sizes of drill & a small file,

etch with ferric chloride.
 
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Cut the board with regular wood working tools.

I’ve used the toner transfer method and had good luck with it.

This is what I did:

1. printed my design with a laser printer (in mirror image)
2. laid the paper onto the copper (pre-cleaned with alcohol and scratch pad), and taped in place.
3. DAMPENED (caps for a reason) the paper with laquer thinner.
4. Gently rubbed paper with back of tablespoon until dry.
5. Rinsed off paper under warm water.
6. Etched.

Other solvents work also, but for my toner laquer thinner seemed to work the best.

I didn’t/don’t get a perfect transfer every time. Just clean up the board and try again...more or less solvent, more or less pressure from the spoon, etc, until you’re happy with it.

Troubleshooting: If you’re design is “running” - too much solvent. If it’s not transferring well, maybe not enough solvent, or maybe not enough pressure.

I’ve also done small board with an iron, and with a heat press, but generally find that solvent is the easiest and most reliable.

Good luck...let’s see when done!

EDIT: I forgot one CRUCIAL thing!

Print onto GLOSSY newsprint. I use advertisements from a free magazine.

Don’t worry about whatever is printed on there...it won’t transfer.
 
Ammonium sulfate is said to work just fine. Never tried it.

Had a roommate 40 years ago who etched his own boards. He lived on the first floor of my house, I lived upstairs. Left one weekend to visit out of town, and he had quite a story for me when I got back.

Seems his bucket of ferric chloride had spilled in the bathroom where he etched the boards. It seeped through cracks between the floor board and 'etched' the main cold-water pipe to the house. A copper pipe, naturally.

By the time I got back he had already cut out the bad section and sweat-soldered new pipe/sleeves in place. The basement floor was even dried out. Nothing important had gotten drowned.

Clearly I had picked the right weekend to be out of town.

73
 
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Ammonium sulfate is said to work just fine. Never tried it.

Had a roommate 40 years ago who etched his own boards. He lived on the first floor of my house, I lived upstairs. Left one weekend to visit out of town, and he had quite a story for me when I got back.

Seems his bucket of ferric chloride had spilled in the bathroom where he etched the boards. It seeped through cracks between the floor board and 'etched' the main cold-water pipe to the house. A copper pipe, naturally.

By the time I got back he had already cut out the bad section and sweat-soldered new pipe/sleeves in place. The basement floor was even dried out. Nothing important had gotten drowned.

Clearly I had picked the right weekend to be out of town.

73
Ring ring ring...
Me: "Hello J&J Plumbing, what's your emergency?"
Customer: "Ummmmmm, youre not going to believe this but I need help...."
I can't even begin to tell you how many of these kinds of calls ive fielded over the years.
 

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