1. Odd order harmonics are going to be through the roof. I really hope you don't have any 75 mhz to 90 mhz stuff in your area actively being used.
2. Ameritron and other mfgs, as well as Messenger (A CB linear company) either have, or are coming out with, bandpass filters that are switchable.
3. Not sure that I'd call something Ameritron really good, but it HAS to be better than what you see in the CB linears..
According to Toshiba, your amp will saturate with about 4 watts of carrier per device, and about 10-12 watts (15 max) on SSB. That's with a properly configured input circuit, so watch the output on a scope and adjust it accordingly. If you incorporate a variable bias network then you can adjust the bias for the cleanest output waveform, and not worry about resting current... This is what I normally do, as I prefer to actually have modulated RF coming out of my amplifiers, and not just idle them as shack heaters
If you're hell bent on not running switch output filters on it, please email me and let me know what freq's you'll be on when running it on HF, so I can ensure I don't run on the 3rd harmonics.... And PLEASE don't use wideband dipoles or other antennas... At least a HiQ tuned antenna would tend to block some of the garbage going in and out.
Also, the ferrite in that amplifier I'd be willing to bet is a type 60 something mix... Most CB amps nowadays are, as it gives a much better power transfer at 27-35 mhz than does the 'older' 40 series ferrites. My Texas Star Sweet Sixteen (8 x 2879s) and Messenger M2000 (16 x 2879s) all fall apart below 40 meters, and 40 will start getting the output xformers warmer than normal. The splitters and combiners are all fine to MF, it's the transformers that give you problems. And realize, as the transformers heat up, it's just like the bias problem.... You'll have loads more garbage on the output. One way to mitigate this is to 'shunt feed' the transistors, using a seperate choke on each 'pill' to feed DC, and pull the DC OUT of the transformers... Pass RF to them via a .1 uf chip or unelco.
Welcome to CBTricks should have a schematic of your amp... They are usually the first place I check when working on CB stuff.
Also, remember on your 857 (I have one, too), it's the same chassis as the 897, meaning it has the '20 watt mode'. I can't recall if it's +12v or ground to the brown wire hanging off the power harness, but that puts the radio into 20 watt PEP mode on HF.... Pretty much perfect for driving the '4 pill' you have now.
I use a 2510 to drive 4 2879s in a highly modified Texas Star 500, a sweet sixteen, and the 500 reduced a LOT to drive the 16 transistor amp. 2.4kw output of the mobile is nice, but finding an antenna that will handle it
--Toll_Free