I thought you were good to go.
How did you reach the feed point and the top element to tune that bugger with it on a tower that high? I may have misunderstood, so tell me how you are making adjustments, at what height and what is around the antenna?
Recently I asked someone to try different frequencies with an analyzer and let me know if they were able to find if and where the antenna tune looked good, and then give me some results. Was that you 2020? Too much going on here for me to remember, plus I'm closing in on 75 years old and I don't try to depend on my memory with other folks issues.
One thing I know about vertical antennas using an analyzer, the farther away you are from true resonance (x), the more changing the feed line length will mess with your head, and you could feel like you're chasing your tail trying to tune.
Regardless of what the X reading shows on your 259B meter or any meter at the end of such a reactive feed line...the reading is not accurate. Does that make sense? An analyzer is a tool, not a cure all device.
I know folks will tell you as long as you use a 1/2 wave coax it will show you what is going on at the feed point, right? Well, first off an 18' piece of coax is not a tuned 1/2 wave length. (492 x VF) / frequency = 1/2 wavelength good enough for government work.
However, if your antenna is off just enough, then this tuned coax length will also be off,
and the results will be wrong. You are seeing transformation by the feed line due to reactance. If you don't understand this, then just do your tuning with any length coax that is convenient. As you get closer to a good match with either a tuned 1/2 wave line or a random length line your results will end up about the same.
The key here is getting the antenna dimensions close to resonance, because that is what resonance is all about.
Try this, hook up your meter to the antenna using your 259B. Read and record what results you think are important. Then tell me what that tells you, and if it tells you what is going on at the feed point and see if that tells you what to do next.
Do you remember old radios that required you to turn a dial to the station you wanted? If so, then you realize you either know the frequency number and get close before you start to fine tune, or else you start turning the knob all the way across the dial until you hear what you think is the right station and depend on luck. Antenna tuning is about the same, so knowledge about what you are doing comes first. If you are building an antenna from scratch...then things are a bit different.
Trying to fine tune at a point where the antenna is wildly out of tune or there are a construction issues...will drive you crazy, because every time you make a change somewhere the 259B results will likely be wildly different too, and NO special length tuner line will help you...........that is where the luck comes in.
This is why I have been trying to find someone to confirm what the radiator length should be at 27.205 for the AstroBeam.
On my AstroPlane I find 87.5" gives me resonance at 27.205. Did I send you my Antenna Work Sheet results. Once you get physically close to the correct setup and have good construction, you should easily be able to fine tune that bugger, even if you only have to move something 1/16" inch or less may be all you need.
When you get this close it is like tuning a guitar string and antennas respond just that way. It is not always easy, but that is the way it is. That is also why Avanti made the A/B kit like they did, with the instructions worded like plug and play.
I have never built or used an A/B antenna, so I'm shooting in the dark with what you have. So I have to take it for granted that everything is correct in your construction and is fully tight, but not striped. IMO, most of the problems with this antenna are physical construction problems.
I know that from just reading the manual. The manual does not talk about tuning, and thus this antenna was not meant to tune. It can be tuned, but the kit was not designed that way.
When I have trouble with tuning a beam, I take all the elements off except the driven element, and see if it tunes right just by itself sitting on the boom. It's a lot of work, but you may have to do it.
I am also concerned about the fact you told somebody that the #2 top element for the radiator was not and exact fit. Bad fitting aluminum tubing can present issues and they may present as intermittent.
We also discussed briefly an issue with your antenna frequency and the short radiator you first used. If it was short or shorter than it should be then it should be high in frequency...and you said yours showed about 26.000 mhz.
On the other hand we've already talked about it, and we disagree on the results you reported. I just say that is an issue that needs to be resolved, but I'll leave that up to you to figure out.
How about some closeup pictures of the important construction areas on the antenna?