Built my dummy load to 50ohm 25 watt max. On the klein it reads 50.4 ohms.......This .4 enough to cause issues or I can do the tx alignment?
Use it for comparison on your radios own built in SWR meter - and adjust SWR CAL for max - should be pretty flat on the FWD setting of the switch of the radios own internal.
This would also help you in determining the condition of the SWR metering system.
Try this. put your dummy load on a known good SWR/Power meter it on its' Antenna jack on the external meter on and set up that radio to key into it...using a coax jumper to the Power meters XMTR or RADIO connector...
Tune to Channel 20 - so you don't piss off locals using Channel 19...
Switch 148's S/RF/SWR to CAL - locate the SWR CAL knob - turn it fully Counter Clock wise (down) then set radio to AM mode - and key radio...
TX light should turn red...
Meters' needle should show some deflection (swings to the right) if not, adjust SWR CAL knob until (while its keyed up into that dummy load) the needle is all the way over to the mark that say CAL on the meter face.
Unkey a moment - let things cool down a minute...Might be a good idea to see how much you had to turn the SWR CAL knob, for is it's nearly all the way over - you have a wattage issue too...Use a separate Power meter AND THE DUMMY LOAD ON THE ANTENNA side of that external meters' FWD or CAL setting to help aid you in the setting and tuning process...Right now you should be seeing the same results on both your external SWR meter and the internal one...
Switch S/RF/SWR to SWR - then key radio
TX light will turn red - and the needle should not move AT ALL - if it does - then you may need to do some more work around the SWR bridge - the meter is a rough estimate and is not terribly accurate - it's made to let you check the SWR to make sure it's ok to use if you encounter reception problems. And can be used to get you into the ballpark so you don't damage the radio from a poor SWR match.
So the above - if the meter SWR indication still shows something - then you may have a harmonic or poor connection to even some bad solder joints along the chain from the Final to the coax connector on the back panel - including a poorly corroded or loose coax connector - needing to be tightened.
The age of the radio can affect the condition or how well the radios own internal soldering can be...be ready to do some touch up reheating work on that radio to provide the OEM quality it once had when it came off the factory line...
But as always - use a dummy load and even if it's rated 10 watts is more than enough for work you have to do.