LC -
"Ground loop" is the term used to describe situations occuring in ground systems where a difference in potential exists between two ground points. Ideally, a ground is a ground is a ground. But for this to be true, ground wires with zero resistance are necessary. Real-world ground leads have finite resistances, and the currents running through them will cause finite voltage drops. If two ground returns tie into the same line at different points there will be a voltage drop between them. These voltage differences can cause phase-shifts, feedback, and other problems. The solution to ground loop problems is to always use a single-point ground system.
To avoid ground loops in any mobile installation, it is imperative the power connection ground lead for each piece of the radio equipment be tied to the same central grounding point. In vehicles with on-board ECM control, the ground point that you use has to be the same as the ground point for the ECM system. Otherwise you will have ground loop problems, and the operation of the ECM will be adversely affected. In your mobile, Freecell pointed out that the engine block was the ground point (reference ground) for your ECM system, so the grounds for the radio equipment DC power lines should be attached there. On vehicles made by other manufacturers, the reference ground point may be different. A good rule to follow for all mobile installs is to connect all power leads to the same points: i.e. hot leads to battery positive terminal, and ground leads to central ground point (reference ground). Always keep the leads as short as possible. A final rule is to make all ground leads low resistance and low inductance by using large diameter wire.
Also, I always install bypass capacitors across the power leads as close to each piece of radio equipment as possible. I use two caps for each piece of equipment. A high value electrolytic to knock down the noise on the positive dc lead, and a 220 pf npo to shunt any stray rf on the positive lead to ground. The electrolytic's value depends on the equipment. For CB radios I use at least 10,000 uf or more. On linears, I use a one-farad cap available at car stereo stores for use with high power car stereo boosters. The electrolytics filter out general noise on the power lead, quiet down the receive, and act as current sinks which help hold the vehicle system voltage steady under peak current draw.
Oftentimes, ground loops are mistakenly blamed when a vehicle runs rough, dies, or whatever when a high power rig is keyed up. In many vehicles, the electrical system can barely supply enough current to keep the vehicle and all of its accessories running. Add a two-way radio and a current-hungry high power linear and you have real problems. If the battery/alternator combo can't keep up with the needs of both the vehicle and radio, the electrical system voltage will drop and both vehicle and radio performance will suffer. The problem is compounded if you're working sideband as the voice signals will draw "bursts of current" from the vehicle electrical system and the system voltage will fluctuate all over the place. These voltage fluctuations can drive an ECM system crazy. Remember what you said about there not being a problem when you dead-keyed, but only when you modulated?
The ultimate is to install a complete auxuillary charging system (alternator, voltage regulator and battery) just to power the radio stuff.
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