I spent the day today undoing most of what I did yesterday. While reinforcing the mast I drove the reinforcing sleeve inside the inner pipe from the wrong end and had to drive it out, fix up the shims, and put it all back together again.
It's funny how you can think about things like that while taking a bathroom break at 3:00am.
Seriously,that's when I thought about it. How I managed to realize I screwed up at that time when it didn't occur to me while actually doing it is testament to how much I am thinking this out I guess.My subconscious must still work on it while I am sleeping. Anyway I ended up measuring everything all over again and found enough extra pipe of the proper size to drive out the inner reinforcing pipe and put it all back together properly. In order to prevent the inner sleeve from dropping down inside the main mast I drilled two 5/16 holes at right angles to each other a few inches apart. I drilled straight thru both pieces of pipe and tapped the holes for a 3/8-16 thread. I then screwed in a 3/8 stainless steel bolt until the shoulder started to bind and then used a mini-grinder to cut the bolt head off and ground it smooth. This locked the inner sleeve inside the outer mast preventing it from dropping down as the mast flexed back and forth in the wind. It also allowed the mast to drop straight down thru the mast bearings without having bolt heads in the way. Next I enlisted the help of my two boys to help carry the mast, which must weigh nearly 100 pounds, the 125 feet or so to insert into the top of the tower. After it was slid down inside the tower and the mast bearings aligned and tightened I realized I had left an eight foot piece of aluminum pipe inside it from my efforts to remedy my mistake of the previous day.
I was lucky enough to be able to insert a heavy tape measure and use the end to snag the far end of the pipe and pull it out rather than take the mast back out of the tower and up-end the bloody thing to slide it out.
I also drilled and mounted the remote coax switch box on the top of the tower. Everything is ready for the crane truck tomorrow however the weather is not looking as good as it was yesterday. It is calling for 40% chance of showers which is not too bad with temps near 60 degrees. The bad part is the 20 mph winds gusting to 30 mph.
I don't mind climbing but this is a first time for this type of tower and I am not used to it and I chicken out real fast with any wind. In any event if the tower does go up I will have to climb it to unhook the hoisting straps. Wish me luck and a wind free day.