Jeff,
May I suggest a possible solution?
If you want the Clarifier to slide, here's how to do it correctly.
You have several things going on, the clarifier is putting out too different a voltage which is why you can't tune L27, L28, and L29. And the Alignment is off.
If you want the Clarifier locked, put the parts back together as in the schematic below.
To unlock Clarifier:
First lets look at what the clarifier mod should be:
View attachment 66015
View attachment 66016
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View attachment 66018
Remove/clip D69 - this removes the TX voltage from the circuit.
Remove R197 - this removes RX voltage from the circuit
1K precision trimmer (Bourns) Preparation:
You are only going to need the middle and an end leg (doesn't matter which); cut one end leg off and bend the other end leg 90 degrees (sticks out).
Adjust Brass screw for 100ohms between the 2 legs.
Wire and insulate a 8" piece of wire to the end leg sticking out from the trimmer.
Where the bare wire of R197 was just below J118, solder the middle leg of the precision trimmer (connects to red wire on J118).
Make sure R198 is intact and not jumped - this helps you slide down
Make sure D61 is intact and not jumped - this drops the voltage .7v
Connect the wire from the trimmer to a constant, stable 8v source (8v pin of IC6 or IC16). Measure both to find the one that changes the LEAST between RX & TX and use that one (less than .02v at least).
Alignment:
You need a good 8 digit Freq. counter to do this correctly.
First adjust L27 for mid tuning range (screw the slug up or down).
In AM mode, while looking at the freq. counter, turn the clarifier until it reads 10.695000 MHz +/-10Hz or as close as you can get (don't worry about the clarifier position; we will take care of that later). Adjust the slug if necessary to get it exactly on freq.
Don't move the clarifier any more!
In LSB mode, adjust L28 for 10.697500 MHz +/-10Hz on the freq. counter.
In USB mode, adjust L29 for 10.692500 MHz +/-10Hz on the freq. counter.
This gets all 3 modes "aligned".
Next, adjusting the Clarifier for 12:00:
Measure the voltage on the wiper (center) connection of the Clarifier (Brown wire on J118) and note the position of the clarifier.
Write that down. That is the voltage that needs to be output when the clarifier is @ 12:00.
Now move the Clarifier to 12:00.
Is the voltage higher or lower?
If the voltage is higher, then the voltage coming out of the clarifier needs to be reduced. With the Clarifier @12:00, adjust the precision trimmer to match the voltage that you wrote down.
If you can't adjust the voltage down enough with the trimmer, use a 5K trimmer.
Rare - If you can't adjust the voltage up enough, start the "Alignment" process with the clarifier turned a little more CCW from the original position used the first time to "Align". Then just adjust L27, L28, and L29 for freq.
*********************Easier Method to Unlock Clarifier**********************
Basically using the existing VR21 instead of a precision trimmer.
Another option that is easier to make the clarifier slide is lift the leg of R185 opposite VR21 and attach the 8v source to it.
Remove D69 - this removes the TX voltage from the circuit.
Remove R197 - this removes RX voltage from the circuit
Make sure R198 is intact and not jumped - this helps you slide down.
Place a jumper in the hole where the anode end of D69 was (connects to VR21) to the hole left by R197 that connects to the red wire in J118 (right below J118).
Make sure D61 is intact and not jumped - this drops the voltage .7v.
Adjust VR21 to change clarifier voltage. It now has constant voltage instead of TX only.
The 5K VR21 isn't a precision trimmer so it will be more challenging to get things on Freq.
Good Luck!