Brian first of all eliminate the Ameritron AL-811 or 811H. Secondly even if you ran an Ameritron AL-80b with only 15 watts dead key and 60 PEP you’re not going to see 500 watts output. Third the difference between 500 jumping to 700 watts is peanuts 1.46 db gain.
At some point in your operations you’re going to need a DC power supply whether or not it’s 50 amps or 100 amps. Then you’re going to get into a quandary about variable voltage or fixed. You will have to decide between switching power supplies and linear power supplies. The cheapest route is megawatt or meanwell switch power supplies then again for rough $419 you can get an Astron 70 amp linear supply.
If you buy a base solid state amplifier either a 4 transistor HG 2879 or a 1 x 4 an HG-2290 driving 4 HG 2879’s. If they have build in power supplies you’re not going to be able to utilize those power supplies for anything else. You’re choices for amplifiers are basically Texas Star DX500 or DX667, Hopperbuilt, CarlBuilt or Fatboy or get an RM Italy 703 although 60 PEP will be to much drive for a KL-703 or any RM Italy amplifier. Even too much for a Texas Star DX500
As far as cleaning up your signal the truth is it’s CB radio and if your neighbors aren’t complaining “who cares.” Do I care personally yes. You can clean up your output signal some by running a Low Pass filter on the output and say that’s good enough.
Now onto another completely different subject regarding the input impedance of your current amplifier. If nothing is really wrong with your amp buy a LDG ProII tuner ($179ish) to match your radio to your amplifier. As someone mentioned it might be a good time to part with your current amp while you can make some money and before you let the smoke out. I’ve read your thread but I can’t decipher if your SWR issue is new or if it’s something you just noticed.
As far as what Amplifier I think is the best for 11 meters I’d choose an Ameritron AL-80b or AL-82 over any of them. If choosing between CarlBuilt, Hopper, Fatboy or Texas Star…throw the dice and pick your poison. Any amplifier will eventually fail…mostly due to some operational error. This can be antenna failure, over driving, over volting, high SWR, power surge at the outlet, poor jump cables…etc. You’re not going to get by on the cheap…meaning $300 to $500 dollars for 500 watts of output and a power supply. Oh and don’t think the input impedances on the aforementioned amplifiers (Carlbuilt, hopper, Fatboy, Texas star) are great but they do work typically without modifications. Even the AL-80b isn’t meant to be driven hard on AM.
Brad
KE0XS
South of Pittsburgh