eddie/dave,
my mate cranked it up to 750w fm on his welz meter for a while last night and still no arcing,
theres something odd going on when a kl203 which at best will make about 130w is destroying an antenna that seems to be able to handle 500w fm and more on lower duty cycle modes,
hes had no problem with 100w from his icom pro2 or 200w from his 1000mp markv and so far no problem with over 500w fm or 800w ssb from his 3-500z's
nothing special was done when he assembled the gainmaster other than spending some time straightening the coax / wire so it pulled straight and pushing the stub straight down inside the tube with a rod.