Best bet would be to have a good tech with a scope bench test the radio. Did you buy it new or used? If it was used there are ways to defeat a limiter without clipping it out. . .
Agreed.
The scope is the best way to see if modulation is going over 100%.
My short experience with modulation meters steers me away from trusting them any more; just not dependable nor accurate.
BT:
Another thing is make sure those copper coils in the back of the radio have not been spread apart too. If they are; then push them back together. They are part of the 54mhz trap circuit and they will throw off a 2nd harmonic if they have been disabled by/thru the spreading of those coils. Dumbest mod I've ever seen next to clipping the limiter. That alone could have created this problem for you.
I have to assume that if you are getting 30 watts out of that 959, then it has to be the MOSFET version. Which is the way they are building them over the past few years IIRC. Having said that, think I would set the hi power setting to ~15 watts on a Dosy for AM. Set the ALC for SSB to the same power level. Even though that Dosy might be reading just 15 watts peak, it is probably - in reality - putting out closer to 20-22 watts peak. This way, you know you won't be sending off harmonics and spurs and it will be cleaner sounding than you think it is now. Your amp may see a few more watts out with a 30 watt output; but it may fail prematurely if you take that route. That amp's input was designed for 20 watts - peak - IIRC.
Probably won't need that low pass filter if you just make the radio right in the first place - IMO . . .
Have fun.
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