Jay,
I just ran across this topic on RFI and wanted to help you.
There are two distinct types of RFI:
Conducted, which runs on the cable.
Radiated, which is noise on a conductor/box that is radiated out (acting like an antenna).
Ways to fix RFI:
Bonding which is more than simple grounding. Think wide tinned copper braid straps. Copper sheet 1 to 3 inches wide. Doesn't need to be thick sheet.
Ferrites: which are big ferrite rings that you wrap your conductors around / through multiple time. Clamp on ferrites work as well but if the noise is strong enough it might take several end to end to attenuate the noise signal on a conductor.
The clip-on ferrites can saturate and allow noise to pass. So, you might need several on a line (weather DC / AC) to stop the noise from radiating.
Box / encloser can leak noise if not properly closed (missing screws on cover). These are a few things I have encountered when testing units for compliance as a Compliance Engineer at the test labs I have worked at over the years.
Ed W1RFI is the lab manager at W1AW for the ARRL. You can contact him with further questions you may have about RFI issues. Also the ARRL sections all have an RFI 'expert' you can contact.
W1RFI
USA
EDWARD F HARE, JR
304 GEORGE WASHINGTON TPKE
BURLINGTON, CT 06013
USA
Feel free to contact me with any questions you might have.
KB5UKT@ARRL.NET Mike
Of note: the hardest thing to do is troubleshoot RFI without being onsite because it is so complicated to track/trace just exactly what is happening. I have found that you make one change and check the noise, otherwise; multiple changes between checks will leave you guessing which modification / change made the effect lessen.