I never got around to shipping these off to Galaxy... but took them to my local tech today to have another look see. He put one on his spectrum analyzer, and reported that it had a pretty nasty third harmonic (12 db down?) at 80 Mghz. Tried to put a tuned choke on it to kill it, but it still had the problem. He was perplexed, said he had that work before on other amps. He and local amp builder Goose Rider both reported they had never heard of anyone having this type of problem with Texas Star. (Neither of them participate in online radio forums). He told me that the harmonic was what was throwing my SWR's off, and that output was normal on the amplifier, nothing getting hot, etc. I showed him the parts list that Mad Scientist gave me, and he said he could not see how those would help. I wish I'd had more info wiith me to explain at the time, but didn't print up this whole thread!
Best part of the whole ordeal.... he said he didn't fix it, so there was no charge.
73,
RT307