If you are getting a high output standing wave on high dead keying, does it drop when you modulate? If so I have a possible solution. Some of the early DX250's and/or Killer Bee 250's ran a lower value mica cap across the output transformer. (430 or 510pf). That in and of itself isn't necessarily a problem but I have seen it happen from this low value. I've also seen this condition on the DX250's with the 1200pf shown in the CBTricks schematic, gets overheated and changes value. See what cap is in yours. If it's a 1200pf, see if it changed value (they usually drop) and if it's one of the smaller values, remove and put in a 1200pf.