'that's great, is there a diagram with the parts locations?Texas Star DX 400 - DX 500CB-Tricks.com
DX 400 and DX 500 PARTS LIST
Capacitors
Ref. No.Value NOTES: C115pF Ceramic Disc C20.022uF to .1uF Ceramic Disc C31000pF Ceramic Disc C41000 uF 16v Electrolytic C5150pF Ceramic Disc C6330pF Ceramic Disc C70.068 uF TO .1uF Glass, Ceramic Disc or Monolithic C90.068 uF TO .1uF Glass, Ceramic Disc or Monolithic C20120pF (DX400) Silver Mica 330pF (DX500) Silver Mica C210.068uF to .2uF Glass, Ceramic Disc or Monolithic C220.0015uF (DX400) Polypropylene 0.0012uF (DX500) Polypropylene C230.068uF to .2uF Glass, Ceramic Disc or Monolithic C24330pF Silver Mica C25330pF Silver Mica C260.068 uF TO .1uF Glass, Ceramic Disc or Monolithic C271200pF (DX400) Stacked Mica (SEMO) 1000pF (DX500) Stacked Mica (SEMO) C280.068 uF TO .1uF Glass, Ceramic Disc or Monolithic C290.01uF Ceramic Disc or Monolithic C300.068uF to .2uF Glass, Ceramic Disc or Monolithic C310.0015uF (DX400) Polypropylene 0.0012uF (DX500) Polypropylene C320.068uF to .2uF Glass, Ceramic Disc or Monolithic C33330pF Silver Mica C34330pF Silver Mica C350.068uF TO .1uF Ceramic Disc or Monolithic C361200pF (DX400) Stacked Mica (SEMO) 1000pF (DX500) Stacked Mica (SEMO) C370.068 uF TO .1uF Ceramic Disc or Monolithic C380.01uF Ceramic Disc Monolithic C390.068 uF TO .1uF Ceramic Disc Monolithic C4033uF 25v Electrolytic C420.068 uF TO .1uF Glass, Ceramic Disc or Monolithic C4310uF 25v Electrolytic C440.01uF Ceramic Disc Monolithic C4591pF Silver Mica
Resistors
Ref. No.Value NOTES: R1470 ohm 1/4W Carbon R210 ohm 2W (DX400) Metal Oxide R4120 ohm 2W (DX400) Metal Oxide 200 ohm 2W (DX500) Metal Oxide R575 ohm 4W Metal Oxide R66 ohm 4W Metal Oxide R868K Carbon R9470 Carbon R14100 ohm 2W Metal Oxide R161.8 ohm 1/2W Carbon R1739 ohm 3W Metal Oxide R1810 ohm 1/2W Carbon R1910 ohm 1/2W Carbon R2039 ohm 3W Metal Oxide R2125 ohm 5W Wire Wound R231.8 ohm 1/2W Carbon R2439 ohm 3W Metal Oxide R2510 ohm 1/2W Carbon R2610 ohm 1/2W Carbon R2739 ohm 3W Metal Oxide R2825 ohm 5W Wire Wound R29100 ohm 2W Metal Oxide R3015K ohm 1/4W (DX400) Carbon 30K ohm 1/4W (DX500) Carbon R311K ohm 1/4W Carbon R3227K ohm 1/4W Carbon
Diodes
Ref. No.Value NOTES: D11N4001 D21N4148 D3MR750 D41N4148
Toroids
Ref. No.Value NOTES: L3Toroid Combiner Bifiliar (5 Turns #22) on 30MHz Ferrite Toroid Core ½" O.D., ¼" I.D. 1/8" x 1/8" Thick. L4Toroid Combiner Bifiliar (5 Turns #22) on 30MHz Ferrite Toroid Core ½" O.D., ¼" I.D. 1/8" x 1/8" Thick.
Transistors
Ref. No.Value NOTES: Q12N2907A Q22N4125 Q4 - Q72SC2290 (DX400) 2SC2879 (DX500)
Jacks
Ref. No.Value NOTES: J1SO239 RADIO J2SO239 ANT J31/8 Phone Key
Fuses
Ref. No.Value NOTES: F1Fuse Holder with 35A Fuse F2Fuse Holder with 35A Fuse
Lamps
Ref. No.Value NOTES: I1 - I418v 40ma Lamp I5#2682 14v 80ma Lamp
Ref. No.Value NOTES: S1-S44 Position Switch Bank Button Bezel Lens (POWER) Lens (REC AMP) Lens (SELECT A WATT) Lens (DELAY)
Ref. No.Value NOTES: T1Stackpole 5 Turns (DX400) Stackpole 2 Turns (DX500) T2Stackpole 4 Turns T3Stackpole 5 Turns (DX400) Stackpole 2 Turns (DX500) T4Stackpole 4 Turns FB1-FB8Ferrite Bead 13/64" Dia. x 7/16 long
I'm trying to see how to get the picture's out of my file's on my laptop.That's great, is there a diagram with the parts locations?
Hope this one work's Let me know'that's great, is there a diagram with the parts locations?
I
I'm trying to see how to get the picture's out of my file's on my laptop.
Also you need to check the bias before you put RF into the amp or it will blow those Transistor's. 0.676 / 0.68 Bias Volt Setting would be good. I would've put HG2879's in there to replace those DEI's they would run better and also, I would replace the Output Capacitor's with 1000pf Metal Clads. Test the Input SWR normally there set pretty good already then check the Output power with the Cap that's in there. If you could remove the Caps you could use a 1000pf Silver Mica Cap to test it to see if there's difference in Output power. Eiter way that should keep the Reflect low between the Radio and Amp. I hope this will help Let me know.Hope this one work's Let me know
This is how you set the Bias Volts for these Amps.Hope this one work's Let me know
How'zit by looking at the combiner it shows signs that it got hot. If you test that 100ohm 2w metal oxide resistor it might be bad and it will blow those DEI transistors in that section. The splitter on the input should be alright. Do you have a transistor tester like those DS55 or so? I would test those transistors before putting everything back together. If it's okay what's your email so I can drop you my number.Well after a near complete disassembly, trace repair, some parts replacements and tons of cleaning this is where I'm at. Much better looking than where it started and slowly getting it back together with little times available.
Please don't be too harsh with the criticism.
View attachment 66266View attachment 66267View attachment 66268View attachment 66269View attachment 66270View attachment 66271View attachment 66272
Nothing ever got hot, it was never even powered up. There was tons of flux all over everything but after it was all cleaned up was all good. Report comic soon.How'zit by looking at the combiner it shows signs that it got hot. If you test that 100ohm 2w metal oxide resistor it might be bad and it will blow those DEI transistors in that section. The splitter on the input should be alright. Do you have a transistor tester like those DS55 or so? I would test those transistors before putting everything back together. If it's okay what's your email so I can drop you my number.
Cool brother almost there then. Just watch that video to manually key the amp and set the bias before you hookup the radio to it. Then it should be all good.Nothing ever got hot, it was never even powered up. There was tons of flux all over everything but after it was all cleaned up was all good. Report comic soon.
Thankfully that was the case my friend. Makes me wonder though, if I had been a regular consumer and just put power to it. 2 broken traces, the delay diode was incorrect, the electrolytic leg not even on the pad, blobs galore creating shorts...... how would that have turned out for an everyday consumer? It may have let out magic smoke, not operated at all, who knows.... and what kind of support would they have received? It really is sad!I'm looking and I can't see the catastrophe that was. You seem to have done a bang up job it looks great!
You still shouldn't have had to go though all that but you've made lemonade out of the lemon!
Good to see that, I am surprised to see the switch gang included.Some of you were following my fun with the dx500 that in the end turned out well.
So today I received a surprise package from Texas star with a complete parts list aside from the transformers or pills. Not too shabby in the end to have replacement parts for if ever needed!
View attachment 66490
Yeah I was surprised to see the switch bank and meter in there too. Hey, in the end I'm appreciative that they didn't leave me high and dry.Good to see that, I am surprised to see the switch gang included.
It restores some faith that they did not leave you hanging.
Still makes you wonder about testing before they get shipped.
73
Jeff