Low Boy,
Was it only one of the SSB modes that had the bad sound or both?
I was under the impression that only one of them sounded bad and the other was ok.
Also, how did you tune the 10.695 IF coils?
the reason i ask is that this can be a pretty low level signal, and some freq counters might not pick it up well enough, giving you erroneous readings.
if you think this might be the case, try using a known accurate 1khz tone into the mic, remove the bias board, mic gain up, VCO coils tuned correctly, channel 20, and tune LSB for 27.204000, and USB for 27.206000.
if your VCO coils are correct, and your 1khz tone is accurate, then you have just set the IFs for the correct freqs.
if you don't have any freqs. bouncing around erratically, and SSB sounds funny, this is where i would look first.
i know you said that you had a carrier on one mode, if you can't get rid of it, try replacing the balanced modulator IC. yes, im guessing, but it will only take you 10 minutes to know if it worked or not.
LC