My screen voltage is also at over 500 volts the 6LB6 tube data sheet shows the screen voltage should be at 200 volts ????? Is that what's wrong with this boxThe exploded glass neon bulb at the other end of that wire tells us this was the screen-grid wire for the pre driver stage. It was configured to hold the carrier down. When the drive signal was modulated, it would cause enough current drain from the screen grid to drop screen voltage across that 100k 2-Watt resistor. When the voltage drop reached around 80 Volts the gas in the neon lamp would fire, holding the voltage drop more or less constant. This would goose a high screen-grid current only during modulation peaks, but reduce it for just the carrier drive alone. This would exaggerate forward swing, at the expense of audio clarity.
The screen current for that tube was usually high enough to overheat and wear out the neon lamps. Nobody asks how long this kind of amplifier will last, they just want to know what the wattmeter shows. Creates an incentive for the builder to provide a high meter reading at the expense of service life.
This setup is a bit like a nitrous bottle without an "off" switch.
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In a nutshell, what's wrong with it is that it's been hot-rodded in a way that you can't keep it from heading straight for the ditch every pass. Maco built them to deliver every last Watt possible, never mind how many times you can key it before the first Kaboom.Is that what's wrong with this box
Yeah, that's unfortunate . I believe the input coil got burned like that when the driver screen wire came off and contacted other spots in the amplifier, which black soot can be seen in the case in various places. All in all the box is keying up and putting out power, when the tube damage occurred on the final section it was in standby and not even being keyed, it is possible the 2 tubes were close to being on there way out but tested real good before hand. I think I am going to swap the finals over to 6 volt to use 6LB6 in case it decides to pop anymore . If I end up having issues with that tuner and rear circuit board I already have a Nomad keying circuit board on hand. Is that screen voltage going to the drivers at 500 volts ok ???? Should I or couldn't I lower that with a larger power resistor or something? I did order some new neon bulbs for that I hope the ones I ordered will work in there I also ordered new large capacitors for that section and I already replaced the 2 caps for the final screen section that was feeding them 110 vdc they looked like they had been hot, dunno just trying here, I think once I get it going I can get her to run putting very low input watts into it I hope, thanks for your advice as it is appreciated!This has to be the worst of all the versions they made. The circuit board along the rear of the chassis conceals the solder side of the board. The input coil looks as if one winding has been burned. More than once we have found a burned foil trace on that board once it's extracted.
We completely stopped trying to rehab that circuit board. It gets removed, the relay bolted to the rear apron, a new keying circuit added, and a cathode-drive input circuit takes the place of the tiny burned-up input coil.
More of a "rebuild" than a repair.
It's just the way they built it.
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Ok, what's the best way to test that coil ? Can it simply be done with a ohm meter and turn the slug with a Allen wrench and look for a change in ohms even with the amp off or should I place a swr meter between the radio and amplifier and check out the swr between the units and see if adjusting the coil changes the swr ??? Chances are if it's burned up the swr will be sky high and won't adjust, correct? ThanksIn my experience, that slug-tuned driver input coil is damaged by excessive drive wattage.
Certainly not the only possibility.
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As always, @nomadradio is correct. People get hung up with input swr. I agree we should all strive for perfect but any amplifier will pretty much show no difference in power with a perfectly flat input and a 2.0:1 input. The only time this can jam you up is with much bigger boxes.If the input-side SWR is that low, just put a nail in it. You can't expect to improve it enough to be worth any effort.
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I guess that's one way of looking at itDon't flip the switch.......
73
Jeff
What is your take on the red plating, Oscillating or ???? How would one check the bias on a box like this if it would happen to be out of spec ? ThanksDon't flip the switch.......
73
Jeff