Do you have a wiring diagram of the volt and amp gauges please?project completed
Finished the build on my 100 amp supply last night. Tested it under load (my Kenwood TS430S) and everything works fine. All that is left to do now, is to dress up the wiring to the faceplate and get the 220 vac line cord I ordered from the HP distributor in Medellin. This was a fun project, and the result is that I now have a reliable, high-quality 100+ amp supply for less than $80 USD invested. Admittedly, many of the parts I used were scavenged from stuff I had laying around, but even after factoring this in, the total investment is only $120 or so.
As Robb pointed out, the BIG drawback with the HP supply is the fan noise. There are two 11,000 rpm turbo fans in these units, and when they're running it sounds like you're right under the approach to LA International. Removing them and mounting an external fan won't work because the supply won't power up without them. The only solution I can find is to mount a 10 ohm/2 watt resistor in the power lead to each fan. It's still noisy, but it's acceptable. If I had it to do over, I would use a 120 amp Dell EDGE supply that has output voltage up to 15.4, and external fan speed control.
Anyway, I started out with this:
View attachment 9916
And ... here's the final result:
View attachment 9913
View attachment 9914
View attachment 9915
I will post some pics of the inside as well as a wiring diagram on my user page album later this week. 73s, and thanks to everyone who posted info on this thread.
- 399
I think Meanwell sells 28-32V@50A and a 48V-52V@50A and 100A and they are master/slave enabled and voltage is internally adjustable with pot. See their site for details. Remeber the load sensing lead on a switched supply is the negative important to know when stacking them against OEM recommendation from Chi-Com supplies.Yeah. Home brew.
Dang that's a hard range to find something for. I assume 24 volts is a tad too low? Some avionics stuff requires 28 volts but I believe they refer to it as a "nominal 24 volt supply". I found some stuff on Ebay but not in the current range you need.
Whatcha got that needs that kind of voltage and current? Is it for the NEC modules?
Where the two blue computer grade caps for extra output filtering? Any birdies? I see you had a lot of ferrites int he photo. Where those just their for "extra" filtering or did you find a lot of noise? Thanks!! I am looking at doing the same thing but with a 2360W supply and the same supply you have which ever I get the better deal on! Thanks again for you time and thoughts and experience!project completed
Finished the build on my 100 amp supply last night. Tested it under load (my Kenwood TS430S) and everything works fine. All that is left to do now, is to dress up the wiring to the faceplate and get the 220 vac line cord I ordered from the HP distributor in Medellin. This was a fun project, and the result is that I now have a reliable, high-quality 100+ amp supply for less than $80 USD invested. Admittedly, many of the parts I used were scavenged from stuff I had laying around, but even after factoring this in, the total investment is only $120 or so.
As Robb pointed out, the BIG drawback with the HP supply is the fan noise. There are two 11,000 rpm turbo fans in these units, and when they're running it sounds like you're right under the approach to LA International. Removing them and mounting an external fan won't work because the supply won't power up without them. The only solution I can find is to mount a 10 ohm/2 watt resistor in the power lead to each fan. It's still noisy, but it's acceptable. If I had it to do over, I would use a 120 amp Dell EDGE supply that has output voltage up to 15.4, and external fan speed control.
Anyway, I started out with this:
View attachment 9916
And ... here's the final result:
View attachment 9913
View attachment 9914
View attachment 9915
I will post some pics of the inside as well as a wiring diagram on my user page album later this week. 73s, and thanks to everyone who posted info on this thread.
- 399
P.S. Their is a young Russian man that built a single tube GI7BT RF amp using a MOT. Scary build I saw it on Youtube.
Do you have any left? I checked all of the servers I have here and they are not adaptable to run out side of the case.Ok guys I got 3 different Server Power Supplies other than the NOS 1300W HP which I paid $50 the other 2 are also NOS but under $20 one 600W the other 800W.
Sometime in the next month I will try to set them all up to A-B test all 3 and report on how noisy the fan is when set in default mod with no logic control.
After all if we are not going to push these that hard the one that is less annoyingly loud the better even at the cost of some current capacity!
For the record if your unit has a 2 wire fan you can use any fan you like. If it has a 3rd wire that is a tach signal that reports to the CPU and you would need to use a 3 wire fan if not using a 555 timer IC. On 2 wire units a lot of guys have been able to swap out 120mm fans that do not move as much air to reduce the ambient noise output with no cooling issues.